Flap Disc

PAOLA flap disc is a widely used product for wear of welding lines, corrosion of all kinds of metals, steel grinding, which has many applications in metal, automotive, and oil and gas industries. Flap disc is the best alternative to grinding disc. Because it is very easy to use and it also increases the work speed several times. Increasing the work speed is very important in the production line, which will be fully explained in the following article.

Flap Disc

The quality of surface smoothness that is ground by flap disc is much better than grinding by grinding disc. It is very difficult to work with a grinding disc, and grinding with it requires careful control of the operator, which causes the operator’s energy to dissipate and make him very tired and worn out. Operator fatigue can greatly affect the efficiency of the production line, which can cause great losses to the production line. Today, efficient and professional human resources are very valuable for employers.

Because it takes a lot of time and money to train manpower. As it is said that time is priceless, it takes a lot of time to train any professional manpower so that he can get enough experience and skill and reach productivity. Newbies must make mistakes many times to learn the right way. For this reason, human resources should use facilities in the work environment to prevent burnout. A trained, experienced and professional workforce is a valuable asset for the employer that must be protected.

Flap disc abrasive

On the other hand, it can be said that working with a flap disc is very simple and easy, and it takes very little energy from the operator while working, preventing the exhaustion of the workforce, and also brings much better results for the smoothness of the surface. Because the easier the work is done with less energy, the operator consumes less energy and creates a better surface smoothness on the part. Also, the work speed increases a lot, which leads to an increase in the efficiency of the production line. The importance of operator health was explained in the previous paragraph.

Flap disc abrasive

Flap disc types in terms of type:

Before choosing this tool, you should pay attention to its type, this product includes 2 types, T27 type and T29 type, both of which have their own uses. Choosing the right type can improve the quality of work. The right type depends on the grinding method and its space, also the operator has a very decisive role in choosing the type because ergonomics during work is also very important for the operator.

1- Flap disc type T27:

The T27 flap disc is a flat type. This type of flap disc is used for surfaces that do not require much angling of the milling machine. And almost a major part of the sanding surface on the flap disc is in contact with the piece. This angle can vary between 0 and 15 degrees, and the closer the angle is to 0, the greater the friction between the piece and the flap disc abrasive. And of course, due to the harder operation, this type is very low consumption.

Flap disc abrasive

2- Flap disc type T29:

T29 flap disc is an angular type which is conical. The T29 type with an angle of about 15 to 25 degrees allows the operator to grind the surface of the part with great ease. For this reason, the T29 flap disc has more use and consumption. It is also much more useful in terms of efficiency in certain angles.

Flap disc abrasive

Flap disc types in terms of abrasive type:

This product is used in all types of parts, such as wood and general metals, stainless steel, super alloy, cast iron, steel, plastic, fiberglass, etc., which uses a special type of sandpaper for each part. You must pay attention to these important points. It is possible to use one abrasive on all parts, but from a professional point of view, this is wrong because it makes the efficiency and quality of the surface unfavorable.

We live in an era where all products are produced professionally, so it requires professional tools and raw materials. And in this era, efficiency is a principle. Therefore, special tools should be used for the production of each product and special attention should be paid to the efficiency of that tool and production line.

Flap disc abrasive

1- Aluminum oxide flap disc:

The sandpaper of this type of flap disc is made of aluminum oxide powder, which has a dark brick-red color. The use of aluminum oxide flop disc is to wear wood and iron. And its price is much cheaper than other types. But it is not very effective on special and hardened metals and can even damage the part. Aluminum oxide type is the best choice for rust and general rusted metals. But it does not have enough power and strength for heavy cutting of metals.

Flap disc abrasive

2- Silicon carbide flap disc:

This type of flap disc is made of silicon carbide abrasive grains, which is used to wear cast iron parts. In fact, silicon carbide flap disc is very low consumption. And it can be said that it is the most energy-efficient type of flap disc. But this product has a very high efficiency for grinding cast iron parts and can be the only option for wearing cast iron parts.

Flap disc abrasive

3- Zirconium flap disc (Zirconia):

This type of flap disc which consists of zirconia or zirconium materials has a high strength compared to the previous ones and almost this type of flap disc can be used for all parts, but due to the value of this product it is mostly used on hardened parts and stainless steel and super metals An alloy like Inconel is used. The original zirconium flap disc is very high quality and durable. And it has a long life.

Flap disc abrasive

4- Ceramic flap disc:

This product is one of the most powerful and expensive type of abrasive, which is also known as ceramic sandpaper. This product can perform grinding operations on the hardest metals. Because the chipping power of ceramic abrasive is very high and it has a very long life and is very resistant to wear. This product is very professional and not suitable for general use. But it is very useful in very specific industries that deal with very hard metal parts.

Flap disc abrasive

Flap disc types in terms of dimensions:

In the wear operation, the dimensions of the flap disc are determined based on the type of operation and the dimensions of the piece. This means that the parts may be convex or concave or even flat, and the working space is very small or wide, or the grinding operation must be done on the corner of a part.

Flap disc abrasive

For this reason, the selection of the dimensions of this product depends on the method of work and the dimensions of the piece and on many factors, which must be carefully examined by the consumer and get the best productivity by choosing the right dimensions. Therefore, the choice of dimensions should be made by the consumer of the product. When the parts are small, smaller dimensions should be used, and when the part has a large surface, larger dimensions should be used.

Flap disc abrasive

1- flap disc 115mm (mini):

The diameter of this product is 115 mm, which is why it is called mini. The relatively small dimensions of this product make it suitable for very small corners and it can be used more easily in the corners. Because the mini milling machine itself has small dimensions, so it can be used in smaller spaces.

Flap disc abrasive

2- Flap disc 125mm:

The diameter of this product is 125mm, which is usually used in some countries, and in some countries it is not used or it is not used. Of course, these things also depend on the type of device used in that country. Usually countries like India and Pakistan welcome these dimensions more.

PAOLA Flap Disc

3- Flap disc 150mm:

This product with a diameter of 150 mm is one of the most energy efficient type of floppy disk in the world. Because of the standard dimensions of the devices, the size of this product seems a little non-standard. But it is still popular among many consumers.

PAOLA Flap Disc Abrasive

4- flap disc 180mm (large):

The diameter of 180 mm is one of the most widely used sizes of this product, which can replace the grinding disc. In fact, this product is a modern type of grinding disc, which has a far better quality and performance than the Saab stone, and it is even easier to use.

PAOLA Flap Disc Abrasive

Types of flap disc in terms of granularity:

Granulations in abrasives are very important in grinding operations. Maybe this issue seems very simple and trivial, but the most important point is in the choice of abrasives. Choosing the right grain size will help you to be more productive and even get a better surface smoothness.

PAOLA flap disc

Usually the common granularity of flap disc It is from #40 to #120, so that the coarsest is #40 – #60 – #80 – #100 – #120, the softest of which is #120. Of course, this product can be used in softer grades. but the most common grades for this product are from #40 to #120 and usually these grades are available in the market.

PAOLA flap disc abrasive

Types of PAOLA flap disc in terms of quality:

In all markets, this product is produced in different qualities and this difference in quality affects the price of the product. The reason why the price difference between this product is so high is its quality level. Price and quality are directly related.

PAOLA flap disc abrasive

Therefore, when talking about the quality of a product, of course, high quality increases the price of the product. Anyway, PAOLA Abrasive Group offers this product in 2 types of quality to meet the needs of the entire market. For some consumers, excellent quality is very important and price is not an issue for them.

PAOLA Flap Disc

But some consumers and producers do not see the need to use high-quality products due to the use of trivial and simple parts, and the final quality of their products does not matter to them at all. And production speed, product quality, and surface smoothness are not very important for them.

PAOLA Flap Disc Abrasive

1- PAOLA economy flap disc:

This product is an economic tool that comes with a reasonable price and standard quality, and it is suitable for use on most parts, and in terms of quality and price, it has a much better quality than the brands of the same price.

2- PAOLA excellent Flap Disc:

This product has the highest quality level, if you are a consumer who is looking for a tool that has the maximum quality, we recommend the Excellent option, you will certainly be very satisfied with the use of the Excellent quality class. And your final product will be very high quality and provide you with the best surface smoothness.

PAOLA Flap Disc Abrasive

Specifications of PAOLA flap disc:

In general, all PAOLA brand products are offered in the market in 2 quality, economy and excellent. The economy disc flap has 72 sanding sheets and the excellent type has 80 sheets, although the sanding material is completely different from the economy type.

PAOLA flap disc abrasive

Choosing the quality of PAOLA products depends on the consumer’s perspective. Excellent type is the best choice for people who need high quality products and production efficiency and product life are very important for them. And the people who do not care about the production rate and driving factor and only care about the right price of the tool, it is better to use the economy type. Having enough knowledge about the type and type of part can help to choose the right tool.

Sometimes, in some industrial parts, it is not necessary to use an excellent product and only a product with standard quality should be selected. Standard quality does not mean poor quality product. It is a product that has economic quality and also has sufficient credit. Therefore, it is the best option for this category of economy products. Because it has good standard quality and a very good price.

PAOLA flap disc abrasive

Application of PAOLA flap disc :

This product is offered in different types by the PAOLA brand, which includes aluminum oxide, zirconia or zirconium, silicon carbide, and finally the ceramic type, which is the best and newest type. Therefore, it can cover a wide range of parts for grinding. Before choosing the part, you can send the contact form through the contact us page and our experts will contact you as soon as possible.

PAOLA Flap Disc

The most consumption of this product is in blacksmithing and metals industries, as well as in oil and gas pipelines and petrochemical industries. This product is a very suitable option for removing and polishing weld lines and has a very high chipping speed compared to sandblasting. But speed is not the only advantage of this product, and if you have read this article completely, you can easily know about other advantages of this product.

PAOLA Flap Disc

Advantages of PAOLA flap disc:

Several factors influence the value of a product or brand, which we will discuss in the following order. Definitely, the main reason why a brand’s products are welcomed is the value of that product. The credibility of a reliable brand originates from its value. If a brand has credibility and power in the world, surely a lot of efforts have been made for that brand for years, and more importantly, valuable services have been given to the customers of that brand.

Customer satisfaction of a brand over years of effort leads to the credibility and popularity of that brand. Fortunately, it can be said with confidence that the popularity and credibility of a brand is not accidental and luck has no role in the success of a brand. A product and a brand becomes popular and valuable if it lasts and has stability in the quality of its products. Therefore, customer satisfaction with a product is a fundamental and important principle for a successful brand, and it cannot be easily ignored.

PAOLA flap disc

Safety and security : The most important aspect of choosing a product is the safety and security of that product. A product that is not safe is definitely not worth buying because physical damage cannot be compensated and returned at any price. For this reason, PAOLA Abrasive Group is very sensitive and obsessed with the safety and security of all its products. Because human power is very valuable. The health and life of each human being is very valuable, but trained, skilled and professional manpower is more valuable.

A manpower who is working hard around the clock has family members who expect him to come home from work safe and sound every day. Therefore, quality and safe products not only serve employers, but also serve the family of manpower. And the human force, both at the workplace and enjoying their jobs and returning to the family safely, and this important issue is very valuable for reputable brands.

PAOLA FLAP DISC

Definitely PAOLA products It has the highest safety factor to protect our dear consumers, and all buyers can use these products safely, but in general, safety rules and regulations must be observed always and everywhere, such as helmets, gloves, head and face protection. It should always be observed and taken seriously. Prevention of danger is much better than facing it. Therefore, safety equipment should be used continuously to prevent risks.

Be sure to read the form below at the end of this page and enter the detailed information of your business in it, and one of the best things that will help you a lot is to read the section Frequently Asked Questions At the end of this page, you can find answers to some of your questions in this section. To contact us, you can click here and carefully fill out the contact form at the bottom of the page.

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